Ahmedabad Plane Crash: Boeing 787-8 Dreamliner Has Faced Global Technical Issues in the Past

New Delhi – The Boeing 787-8 Dreamliner, renowned for its cutting-edge technology and fuel efficiency, has a history of technical and safety concerns globally.

On Thursday, one of these aircraft—Air India’s flight AI 171—crashed shortly after takeoff from Ahmedabad. The flight, bound for London’s Gatwick Airport, was carrying 242 people, including 10 crew members.

Despite being considered a modern aircraft ideal for long-haul international travel, the Dreamliner has encountered several high-profile safety issues over the years.

In 2013, the entire global fleet of 787s was grounded after multiple lithium-ion battery incidents, including a fire on a parked Japan Airlines plane in Boston and an in-flight emergency in Japan. These problems led the U.S. Federal Aviation Administration (FAA) to temporarily halt Dreamliner operations until Boeing redesigned its battery system.

More recently, in 2024, Boeing again faced scrutiny after company engineer and whistleblower Sam Salehpour testified before the U.S. Senate about structural flaws in the Dreamliner’s fuselage. He warned that gaps and improper assembly could lead to premature wear and potential structural failure. The FAA responded by launching an investigation, which remains ongoing.

Though marketed as one of the safest and most advanced aircraft in operation, the Dreamliner has been linked to a series of technical problems.

In March 2025, a Boeing 787-9 operated by LATAM Airlines experienced a sudden drop in altitude mid-flight, injuring 50 passengers. The issue was later traced to a malfunctioning cockpit seat.

Over time, pilots and aviation authorities have flagged issues such as engine icing, fuel leaks, generator malfunctions, and electrical system failures.

Flight tracking data from Flightradar24 reveals that the aircraft involved in Thursday’s crash first flew in 2013 and was delivered to Air India in January 2014.

The cause of the Ahmedabad crash is currently under investigation by Air India and the Directorate General of Civil Aviation (DGCA). The central government has assured full support for ongoing rescue and relief operations. As of now, the number of casualties has not been officially confirmed.

With inputs from IANS